End-to-End
Control.
Unmatched Scale.
Our fully vertical infrastructure in Tirupur, India ensures total transparency, compressed lead times, and uncompromising quality from yarn to finished garment.
Six stages. One facility.
Zero handoffs.
Unlike multi-vendor supply chains where quality and accountability dilute across borders, Textures vertical model means every production stage is governed by one QMS, one compliance framework, and one accountable team. Your sourcing director has a single line of contact from yarn cone to export carton.
Product Development & 3D Sampling
Where the brief becomes buildable.
Our in-house product development studio operates CAD workstations and a full CLO3D virtual sampling suite, allowing buyers to review photorealistic 3D prototypes before a single metre of fabric is cut. This digital-first approach reduces physical sample iterations by up to 60% and compresses the concept-to-approval cycle from weeks to days.
- CAD-driven tech pack generation with full BOM
- CLO3D photorealistic 3D sampling — no physical sample required for initial approval
- Fit grading, size set development, and pre-production pattern review
- Direct PLM integration with major brand ERP systems
Spinning & Knitting
Fabric engineered, not just sourced.
Our yarn spinning facility produces combed ring-spun, compact, and certified organic cotton yarns — feeding directly into our circular and flat-knit machines. This closed-loop fibre-to-fabric pathway eliminates third-party supplier risk and enables real-time GSM adjustments without production delays.
- Ring-spun, compact-spun, and Open End yarn production on-site
- Circular knitting machines: 16GG to 32GG gauge capabilities
- Flat-knit and jacquard construction for premium knitwear lines
- Fabric R&D lab for performance blends: modal, bamboo, recycled polyester
Dyeing & Finishing
Colour accuracy. Chemical compliance. Zero compromise.
Our GOTS-certified dyehouse operates a closed-loop Zero Liquid Discharge (ZLD) water recycling plant — 100% of process water is treated and recirculated on-site. Spectrophotometric colour-matching labs deliver Delta-E accuracy within ±0.5, while our chemistry team ensures every dye lot meets EU REACH, BLUESIGN, and California Prop 65 restrictions.
- Zero Liquid Discharge (ZLD) effluent treatment — 100% water recycle
- Spectrophotometric colour-matching: Delta-E ±0.5 accuracy
- GOTS-approved low-impact reactive and vat dyes
- Enzyme washing, silicon finishing, and mechanical softening in-house
- Full compliance with EU REACH SVHC restrictions and US Prop 65
Cutting, Sewing & Embroidery
Industrial precision at apparel speed.
Our 200,000 sq ft CMT floor operates automated fabric spreaders and CNC-guided cutting systems that reduce material waste by up to 18% versus manual cutting. With 1,800+ skilled operators across modular sewing lines, we efficiently handle runs from 500 to 500,000 units — jersey, interlock, fleece, and woven constructions. Multi-head embroidery and screen-print units keep every decoration in-house.
- Automated CAD-driven fabric spreading and nesting for 18% waste reduction
- CNC straight-knife and die-cut precision cutting systems
- 1,800+ operators across 24 modular sewing lines
- 12-head and 20-head Tajima embroidery machines — up to 15 colours
- In-house plastisol, discharge, and water-based screen printing
Quality Assurance
Every garment tested against your specification, not just ours.
Our ISO-certified in-house testing laboratory runs the full battery of AATCC and ASTM standard tests — shrinkage, colorfastness, pilling resistance, tensile strength, and seam integrity. AQL 2.5 inline inspection is embedded at every production stage, not just end-of-line, with digital defect tracking through our QMS platform.
- AQL 2.5 inline inspection at cut, sew, and finishing stages
- AATCC / ASTM shrinkage, colorfastness, and pilling resistance testing
- Bursting strength and seam slippage testing per EN ISO 13935
- Digital defect tracking and real-time QMS dashboards per order
- Third-party audit-ready documentation: SGS, Bureau Veritas, Intertek
Packaging & Global Export
From carton to your 3PL — on time, every time.
Automated poly-bagging, ticketing, and folding lines handle high-mix retail packaging requirements including hangtag application, size-run carton packing, and pre-retail compliance labelling for US and EU markets. Our logistics network connects Tirupur's production directly to East and West Coast US ports, Rotterdam, and Mexico City — supported by our Hayward, CA liaison office for last-mile clarity.
- Automated poly-bag, folding, and ticketing lines for retail-ready packaging
- EDI and GS1 barcode compliance for major US and EU retail partners
- CFS consolidation at Chennai and Coimbatore ICDs
- Direct shipping lanes: LA/Long Beach, New York/NJ, Rotterdam, Veracruz
- U.S. Customs pre-clearance coordination via Hayward, CA office
The numbers behind
the machine.
These are operational specifications — audited, documented, and available in our full Factory Profile. Built for sourcing managers who need data, not brochureware.
Need a manufacturing partner
built for scale?
Our Factory Profile includes floor plans, machine lists, certified capacity figures, compliance certificates, and client references — everything a sourcing director needs to make a confident decision.